Kugwiritsa ntchito RGV Trolley Assembly Line mu Injection Molding Machine Assembly

Mzere wa Assembly, amatchedwanso mzere wa msonkhano, ndi njira yopangira mafakitale, ndiye, gawo lililonse lopanga limangoyang'ana pakukonza gawo linalake kuti liwongolere bwino ntchito komanso kutulutsa. Chifukwa cha nzeru za payipi yopangidwa ndi njanji yoyendetsedwa ndi galimoto (Galimoto Yoyendetsedwa ndi Sitima, RGV), kuthekera ndi mwayi [1] a mzere msonkhano zochokera RGV amakambidwa kwa makina jekeseni akamaumba.

Mbiri ya kafukufuku ndi kufunikira kwake

Pakadali pano, mabizinesi amapanga yopingasa jekeseni akamaumba zinthu makina opangira madongosolo, ndi kasinthidwe kake kosinthika kwambiri kumabweretsa mawonekedwe a kasinthidwe ka batch yaing'ono ndi mitundu ingapo. Pomaliza msonkhano kupanga ndondomeko, makina opangira jekeseni ndi aakulu ndipo misa ndi yoposa 3 t. Sizingasunthidwe popanga, kotero kupanga mawonekedwe a msonkhano wokhazikika nthawi zambiri amatengedwa. Kupanga malo osasunthika kumatanthauza njira yowunikira zida zamakina omangira jekeseni pamalo okhazikika kuti amalize msonkhano wonse wopanga.. Njira yamabungwe yomwe imagwiritsidwa ntchito ndi njira yopangira discrete post responsibility system, zomwe zimadalira zochitika za ogwira ntchito yoyang'anira kupanga ndondomeko yopangira gawo lililonse. Ndizosasinthasintha, malo msonkhano si centralized, ndipo ndizovuta kuyika zida ndi zida. Chifukwa chosowa magawo a ntchito, luso lapamwamba kwa ogwira ntchito, kasamalidwe ka chipwirikiti ndi ndandanda, yaitali kupanga mkombero, otsika kupanga bwino ndi kusakhazikika khalidwe mavuto, zomwe zakhala ulalo waukulu woletsa kampaniyo kuti ipititse patsogolo kuchuluka kwa makina opangira jekeseni ndi kupanga [2].

Makhalidwe a mzere wopanga mwachangu amatha kuthetsa vuto la kupangaMaterial lag kuti apititse patsogolo kugwiritsa ntchito malo. Nthawi yomweyo, malo ogwira ntchito okhazikika amapangitsa njira yogawa zinthu kukhala yolondola. Malo ogwira ntchito amakhala okhazikika, zomwe zimachepetsa zovuta za kasamalidwe. Kuphatikiza apo, njira yopangira antchito apadera ndi yabwino kupititsa patsogolo luso ndi luso la ogwira ntchito, ndiyeno kukulitsa khalidwe la mankhwala [3].

Kugwiritsiridwa ntchito kwa RGV mu payipi kumapangitsa kuti payipi ikhale yosinthasintha bwino ndipo imatha kusintha njira yatsopano yolumikizira.. Mawonekedwe ake osinthika amatha kukwaniritsa zofunikira pakuwongolera komanso mitundu ingapo yamagulu ang'onoang'ono opanga mawonekedwe mugawo loyesera., ndipo nthawi yomweyo ndi scalable, kukwaniritsa zosowa za kukulitsa mphamvu pambuyo pake. Poyerekeza ndi mzere wopanga wodzipereka, fakitale yokhala ndi kusintha kuchokera ku discrete kupita ku msonkhano wagulu ili ndi vuto lalikulu lololera, zomwe zimachepetsa kwambiri mtengo wakusintha ndikufupikitsa nthawi yosinthira.

Chithunzi cha RGV

Mzere wa msonkhano ukhoza kukumana ndi kupanga zitsanzo zonse pansipa 320 t, ndipo akhoza kuphimba 80% za mphamvu yopangira fakitale ya ku likulu. RGV iliyonse ndi dongosolo logwirizana komanso gawo lodziimira. Ili ndi chipangizo chodziyimira pawokha chodzitetezera chomwe chidzangokhudza zochita za RGV yamakono ikatsegulidwa, pamene RGV ina imatha kugwira ntchito bwino, zomwe zimatha kusintha kwambiri magwiridwe antchito komanso kusinthasintha kwake [4].

Sitima iliyonse ili ndi mawonekedwe odziyimira pawokha kuti awonetse zomwe zikuchitika komanso zambiri zapasiteshoni. Zambiri zamadongosolo osinthidwa zitha kuperekedwa mwachindunji kumalo ogwirira ntchito kuti azindikire kupanga mizere yosakanikirana. RGV ndi zina zoteroMayendedwe owongolera akuphatikizapo ma module olandila Wi-Fi, kuwongolera kwapakati kuwongolera ndi kuyang'anira, yokhala ndi remote control, zomwe zimatha kusintha kusintha kwa RGV muzochitika zosazolowereka. RGV imagwiritsa ntchito chizindikiritso cha ma radio frequency (Chizindikiritso cha Radio Frequency, RFID) kuika + photoelectric switching positioning. Pankhani ya inertia yayikulu yolemetsa, kubwereza kubwereza kungathe kulamulidwa mkati 10 mm kuti ikwaniritse zosowa zakusintha kwanthawi yayitali. Ma RGV onse ali ndi zida zotetezera, zomwe zingatsimikizire bwino chitetezo cha ntchito ya dongosolo [5]. Mapangidwe a RGV akuwonetsedwa mu Chithunzi Chithunzi 1

Njira yogwiritsira ntchito mapaipi imaphatikizapo kugunda kwaulere ndi kugunda kokakamiza kosinthika, ndi ma station onse amalumikizana [6]. Kuti: njira yomenyera yaulere imayendetsedwa ndi ogwira ntchito pasiteshoni, ndi chosinthika chokakamizidwa kumenya kupanga kugunda kumayikidwa ndi manejala ndikusiyidwa nthawi yomweyo. Malingana ndi zosowa za kupanga, mzere wa msonkhano ukhoza kuonjezera kapena kuchepetsa chiwerengero cha malo ogwirira ntchito nthawi iliyonse mkati mwa malo ovomerezeka a njanji yowongolera. Ulamuliro wapakati pa mzere ukhoza kutheka ndi mzere wamagetsi wamagetsi (Kuyankhulana kwa Power Line, PLC) maukonde, machitidwe opangira mafakitale (Manufacturing Execution System, MES) kapena machitidwe ena azidziwitso. Kapangidwe ka mapaipi akuwonetsedwa pazithunzi 2 [7-10].

Ndondomeko ya msonkhano ndi kufananitsa bwino

njira ya msonkhano

Njira yoyendetsera mzere womaliza wa msonkhano ikuwonetsedwa mu Chithunzi 3. Njira yake yayikulu ikuphatikizapo “rack pa intaneti wiring locking mode + kuwombera nsanja magetsi bokosi + kuwongolera mawaya a nduna ndikutengera kutsitsa tebulo lachitsulo lotsekera makina okhoma zitsulo ndi makina omaliza amafuta a hydraulic”. Chojambula chojambula chatsamba chikuwonetsedwa mu Chithunzi 4, [11].

Kusiyanitsa koyenera

Kufananiza zotuluka pa unit ndi gawo lililonse, zotsatira zikuwonetsedwa mu Matebulo 1 ndipo 2. Pambuyo 4 miyezi ya kusintha ndi kuyesa ntchito, atatu ogwira ntchito ndi kusintha ndondomeko kunachitika mu June, July ndi August, ndi kufananiza kogwirizana kwa zida ndi zida zidakonzedwa bwino, ndipo kusinthika kwachangu kuchokera ku discrete kupita ku njira yolumikizira mapaipi kudachitika. Inali njira yoyambira yomwe idayamba kukhazikika mu Ogasiti.

Poyerekeza pafupifupi deta ya 2020, titha kuwonetsa kuti magwiridwe antchito awonjezeka ndi 10% komanso kugwiritsidwa ntchito kwa malo kumawonjezeka 30% [12-15].

epilogue；kuwonongeka

Pambuyo pa kukhazikitsidwa kwa mzere womaliza wa msonkhano, ndondomeko ya msonkhano wa mzere wa msonkhano inasinthidwa katatu chifukwa cha mavuto ogwira ntchito ndi luso lakukonzekera. Kusinthasintha kwa mzere womaliza wa msonkhano wa RGV kumapereka mwayi wosintha ndondomeko ndikuzindikira njira ya msonkhano.. Line msonkhano mode akhoza kupititsa patsogolo kupanga bwino, yomwe ndi njira yokhayo yamakampani opanga zida. Kwa zida zazikulu, Mzere wa msonkhano wa RGV ndi njira yofunikira yosinthira kuchoka ku mtundu wamba kupita kumtundu wa msonkhano, zomwe zimathandizira kupanga phindu lazachuma kwa mabizinesi, kulimbikitsa kupita patsogolo kosalekeza kwa mabizinesi, ndikuwongolera mulingo wa automation wa kampani.

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