Four advantages of manipulator

Our traditional injection molding industry has also used injection molding machine manipulators instead of manual operations to reduce labor, ensure product quality, improve production efficiency, reduce production costs, and enhance corporate competitiveness. The four major points of management, safety, quality and efficiency of manipulators used in the injection molding industry are summarized as follows:

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一、Management

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1. Use the ਟੀਕਾ ਮੋਲਡਿੰਗ ਮਸ਼ੀਨ manipulator to take the products, and the injection molding machine can be operated unattended, so there is no fear of no one or employees asking for leave.

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2. Implement one person one mechanism (including water cut, peak cutting and packing), equipped with conveyor belt, one person can watch 4-5 machines, which saves a lot of manpower and reduces workers’ wages.

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3. People will be tired, and the time for the robot to produce products is fixed, and there is no need to rest, especially in hot weather or night shifts, the effect is more obvious.

4. It is difficult to recruit high-level cultural personnel to operate the injection molding machine, and the cost increases. ਹਾਲਾਂਕਿ, ordinary biotechnologists are not highly skilled and have a weak sense of responsibility, which causes difficulties in production and management.

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5. People get along with each other and there will always be conflicts that affect production. The use of manipulators for decompression reduces the number of labor, and internal conflicts will not arise due to excessive work pressure, and internal unity and cohesion of the company will be improved.

ਦੂਜਾ, the safety of using the injection molding machine manipulator

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1. Due to the continuous improvement and strictness of the labor law, there is no longer a risk of accidental injury to employees when using manipulators.

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2. People rarely touch the product to avoid burns to employees due to overheating of the product.

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3. There is no need to insert the mold by hand to take the product, so as to avoid the potential safety hazards caused by this.

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4. The manipulator computer is equipped with mold protection. If the product in the mold does not fall off, it will automatically give an alarm and will not damage the mold.

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ਤੀਜਾ, the quality of the injection molding machine manipulator is guaranteed

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1. If the molding machine is automatic demoulding, the product will be scratched when it is dropped, and it will be stained with oil and produce defective products.

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2. If a person takes out the product, there are four problems: first, the hand may scratch the product, second, the hand may be dirty and dirty the product, and third, the mold may be crushed by leaking multiple cavities. ਉੱਲੀ ਦੇ ਤਾਪਮਾਨ ਦਾ ਸਹੀ ਨਿਯੰਤਰਣ ਵਾਰਪੇਜ ਨੂੰ ਰੋਕਣ ਲਈ ਹੈ, due to personnel fatigue, the cycle is affected and production efficiency is reduced.

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3. Using the conveyor belt with a robot, the production and packaging personnel can single-mindedly control the quality, and will not be distracted by taking the product or being too close to the injection molding machine, which will affect the work and reduce the production efficiency.

4. The unfixed time for the personnel to take the product will cause the product to shrink and deform (if the material tube is overheated, it needs to be re-injected to cause waste of raw materials, and the current raw material prices are high), and the robot takes out time to ensure product quality.

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5. The safety door must be closed before the personnel take the product, which will shorten the life of the molding machine or damage it, which will affect the production. The use of a manipulator can ensure the quality of injection molding and extend the life of the molding machine.

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ਉੱਲੀ ਦੇ ਤਾਪਮਾਨ ਦਾ ਸਹੀ ਨਿਯੰਤਰਣ ਵਾਰਪੇਜ ਨੂੰ ਰੋਕਣ ਲਈ ਹੈ, the production efficiency of the injection molding machine manipulator needs to be improved

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1. The stability of the machine can be controlled to control product quality, ensure the delivery time of customers, maintain the good reputation of the company, and improve the competitiveness of the company.

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2. The personnel and the product are not fixed, and the slow opening and closing of the safety door have a great impact. ਇਸਦੇ ਇਲਾਵਾ, people are inert and emotional, fatigued easily at night, lack of energy, and other things such as drinking water and going to the bathroom, it is estimated that the 24-hour production efficiency is only 70%. The manipulator can work uninterruptedly.

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3. The investment cost is recovered quickly. For the products made by your company, the investment cost can be recovered within half a year.

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4. The use of manipulators can automate the entire production and can improve the company’s image, and the use of manipulators can reduce the use of personnel and make the site easier to manage, thereby improving the company’s competitiveness.
5. If the product is manually taken out about 1000 molds a day, the robot can increase it by about 500 ਕਿਉਂਕਿ IC ਟਰੇ ਦਾ ਭਾਰ ਹਲਕਾ ਹੁੰਦਾ ਹੈ, ਜੋ ਕਿ ਹੈ, it is about 1500 molds a day with the robot. If the molding machine in the customer’s factory is automatic demoulding, sometimes the product needs to be ejected 2-3 ਵਾਰ. The prolonged time will affect the production efficiency, and the product will fall, which will cause scratches, oil stains, and molds, ਕਿਉਂਕਿ IC ਟਰੇ ਦਾ ਭਾਰ ਹਲਕਾ ਹੁੰਦਾ ਹੈ, resulting in defective products .

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6. ​​If the molding machine uses a manipulator as a whole, each molding machine can save 1/3 or 1/2 labor for quality inspection and packaging.

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7. Upstream manufacturers also hope to choose injection molding manufacturers with robots that can accurately calculate daily output and delivery date. The use of manipulators can enhance the competitiveness of enterprises, and it is a development trend!

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*The injection molding machine manipulator is a kind of equipment specially matched for the injection molding production process. This high-quality equipment meets the needs of the production process, reduces heavy manual labor and provides better operating results.

ਇਸ ਲਈ, the injection molding machine manipulator is now Widely used in the industrial field to realize automated production operations and assembly line operations.

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