Advantages of injection molding machine manipulator

With the development of industry 4.0 intelligence, manipulators are widely used in traditional industries. As one of the injection manipulators, it is widely used in various injection molding industries, bringing standardized management, high safety，and Stabilizing product quality, reducing scrap rate, improving production efficiency and other advantages, thereby reducing enterprise production costs and enhancing enterprise competitiveness, ਆਦਿ. play an extremely important role. The following is summarized by the manipulator manufacturer in Guangdong Comans as follows:

1. ਦ injection manipulator has standardized management:

1. The injection molding machine is used to fetch the products, and the injection molding machine can be operated unattended, so there is no fear that no one or employees may ask for leave.

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2. Implement one person one mechanism (including water cut, peak cutting and packing), equipped with conveyor belt, one person can watch 4-5 machines, which saves a lot of manpower and reduces workers’ wages.

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3. People will get tired, and the injection manipulator takes a fixed time to produce the product, and there is no need to rest, especially in hot weather or night shift, the effect is more obvious.

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4. It is difficult to recruit high-level cultural personnel to operate the injection molding machine. Ordinary biotechnologists are not highly skilled and have a weak sense of responsibility, which causes difficulties in production and management.

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5. People get along with each other and there will always be conflicts that affect production. Using injection manipulators to reduce pressure reduces labor, internal conflicts will not arise due to excessive work pressure, and internal unity and cohesion of the company are improved.

2. The injection molding manipulator has high safety:

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1. Due to the continuous improvement and strictness of the labor law, there is no longer a risk of accidental injury to employees when using injection molding robots.

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2. People rarely touch the product to avoid burns to employees due to overheating of the product.

3. There is no need to insert the mold by hand to take the product, so as to avoid the potential safety hazards caused by this.

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4. The injection molding manipulator computer is equipped with mold protection. If the product in the mold does not fall off, it will automatically give an alarm and will not damage the mold.

3. The injection molding manipulator has stable product quality and reduces the rejection rate:

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1. If the molding machine is automatic demoulding, the product will be scratched when it is dropped, and it will be stained with oil and produce defective products.

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2. If a person takes out the product, one may scratch the product with his hands, and second, he may stain the product with dirty hands.

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3. Using the conveyor belt with an injection molding manipulator, the packaging staff can be single-minded and strictly control the quality, and will not be distracted by taking the product or being too close to the injection molding machine, and too hot to affect the work.
4. The unfixed time for the personnel to take the product will cause the product to shrink and deform (if the material tube is overheated, it needs to be re-injected, resulting in waste of raw materials and high raw material prices), and the ejection time of the injection manipulator is fixed to ensure product quality.

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5. The safety door must be closed before the personnel take the product, which will shorten the life of the molding machine or damage it, which will affect the production. The use of an injection manipulator can ensure the quality of injection molding and prolong the life of the molding machine.

4. Injection manipulator can improve production efficiency:

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1. The products can be controlled to ensure the delivery time of customers, maintain the good reputation of the company, and improve the competitiveness of the company.

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2. The personnel and the product are not fixed, and the slow opening and closing of the safety door have a great impact. ਇਸਦੇ ਇਲਾਵਾ, people are emotional, inert, fatigued easily at night, lack of energy, plus drinking water, going to the bathroom and other matters, it is estimated that the 24-hour production efficiency is only 70%. The injection manipulator can work uninterruptedly.

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3. The investment cost is recovered quickly. For the products made by your company, the investment cost can be recovered within half a year.

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4. Use injection manipulators to improve the company’s image and improve the company’s competitiveness.

5. If the product is manually taken out about 1000 molds a day, the injection manipulator can be used to increase about 500 ਕਿਉਂਕਿ IC ਟਰੇ ਦਾ ਭਾਰ ਹਲਕਾ ਹੁੰਦਾ ਹੈ, ਜੋ ਕਿ ਹੈ, the injection manipulator is about 1500 molds a day.

If the molding machine in the customer’s factory is automatic demoulding, sometimes the product needs to be ejected 2-3 ਵਾਰ. The prolonged time will affect the production efficiency, and the product will fall, which will cause scratches, oil stains, ਕਿਉਂਕਿ IC ਟਰੇ ਦਾ ਭਾਰ ਹਲਕਾ ਹੁੰਦਾ ਹੈ, resulting in defective products.

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6. If the molding machine uses an injection manipulator as a whole, each molding machine can save 1/3 or 1/2 labor for quality inspection and packaging.

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7. Upstream manufacturers also hope to choose injection molding manufacturers with injection molding robots that can accurately calculate daily output and delivery time. The use of injection molding robots can enhance the competitiveness of enterprises, and it is a development trend.

ਸਾਰੰਸ਼ ਵਿੱਚ, the injection molding manipulator can greatly increase productivity and reduce production costs, stabilize and improve the quality of injection molded products, and prevent losses due to manual operation errors. ਇਸ ਲਈ, the role of injection molding robots in injection molding production has become more and more important.

ਕਿਉਂਕਿ IC ਟਰੇ ਦਾ ਭਾਰ ਹਲਕਾ ਹੁੰਦਾ ਹੈ, the types of injection manipulators in my country are relatively simple, and they are mostly used for picking up parts. With the development of the injection molding industry, more and more manipulators will be used in multiple processes such as loading, mixing, automatic mold loading and unloading, and recycling of waste materials, and they will develop in the direction of intelligence.

What are the features of the full-servo manipulator?

The full-servo manipulator means that the transmission mechanism is driven by servo motors, ਜੋ ਕਿ ਹੈ, the motion control is realized by multi-axis servo control. ਉਦਾਹਰਣ ਲਈ, the bending angle, X, ਵਾਈ, and Z axis three-dimensional actions are all executed by the servo motor.

The five axes of the full-servo manipulator are: main arm pull-out axis, main arm up-down axis, jib pull-out axis, jib up-down axis and transverse axis. The full-servo manipulator control system is mainly composed of hand controller, main controller and servo control system. It has the following advantages in practical applications:

1. The full-servo manipulator is accurately controlled by the machine, so the product output can be controlled completely in accordance with the factory plan, and factors such as manual uncertainty and misoperation can be eliminated. The customer has a fixed delivery date and can maintain a good reputation and competitiveness.

2. The five-axis servo manipulator is equipped with a safety protection system, which can avoid the risk of accidental injury to a large extent, so that the operator can use it with peace of mind and steadily advance the factory tasks.

3. The product is taken out by the five-axis servo manipulator during normal production. The cycle of the injection molding machine is fixed, and the stability of the finished product ensures the quality.

4. When the machine is operating, the five-axis servo manipulator is a good substitute for manual operation. Compared with the manual operation of workers, people will be fatigued, and the manipulator can continue to work, especially in the night shift.

5. The five-axis servo manipulator improves work efficiency and reduces labor costs. With the help of a five-axis servo manipulator, production technicians can concentrate on other operations and promote benign management.

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6, the five-axis servo manipulator implements a one-person-one mechanism, and a dedicated person is more in place. Each worker can have a comprehensive understanding of the machine he is responsible for, timely inspection and maintenance, familiar with the machine’s operating conditions and machine output, and realize the perfect man-machine cooperation system, making the five-axis servo manipulator a good partner for factory operation.

Comprehensively, the above-mentioned full-servo manipulator has higher accuracy and faster response speed than ordinary manipulators, and can further improve the efficiency of injection molding production. It will be favored by more and more injection molding manufacturers.

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